IFCO gives fresh food logistics a ready route to PPWR compliance

IFCO supports grocery supply chain partners with a ready basis for compliance ahead of the regulation applying from 12 August 2026.

IFCO, a leading global provider of reusable packaging containers (RPCs) and reusable packaging solutions, supports retailers, producers, and growers in fulfilling the requirements of the EU Packaging and Packaging Waste Regulation (PPWR), as well as applicable food-contact and chemical-safety requirements.

From 12 August 2026, manufacturers must hold a formal written Declaration of Conformity for each packaging type they place on the EU market. IFCO’s Declaration of Conformity provides the necessary technical data and statements to support customers and pooling partners in their PPWR compliance processes.

Proven circular infrastructure operating at scale

IFCO has operated its share, reuse, and recycle business model since 1992. In Europe alone, IFCO achieved over 1.9 billion cycles in 2025, measured by RPC scans at IFCO service centers. This showcases that large-scale, high-volume circular reuse is an everyday operational reality, not an aspirational future goal.

“PPWR introduces mandatory targets to reduce packaging waste across Europe and marks an important step towards a more circular packaging system. For many companies, regulation brings new complexity. For IFCO customers, it confirms the direction we have been working towards for decades: replacing single-use packaging with reusable solutions. We have already built and scaled the reusable packaging infrastructure the fresh grocery supply chain needs”, said Mike Pooley, Chief Executive Officer of IFCO.

Using IFCO’s reusable packaging containers provides the following features and supporting evidence:

 

  • Recycled-content: The PPWR requires certain categories of plastic packaging to contain at least 25% post-consumer recycled (PCR) content by 2040. In 2025, IFCO crates contained an average of 39% recycled material. All regrind material originates from a verified, closed-loop IFCO stream and is processed in authorized facilities using a mass-balance approach. Under the IFCO SmartCycle, RPCs are designed for maximum durability with up to 120 uses. When an RPC is removed from circulation, it is fully remanufactured back into new, high-quality IFCO crates, with no packaging waste sent to landfill.
  • Chemical and substance safety: IFCO RPCs comply with the Registration, Evaluation, Authorization and Restriction of Chemicals Regulation (REACH), and are not manufactured or formulated with per- and polyfluoroalkyl substances (PFAS). IFCO European Lift Lock RPCs were also recertified in 2026 as Cradle to Cradle Certified® Full Scope Silver, confirming performance across key sustainability categories including material health, circularity, clean air and climate protection, water and soil stewardship, and social fairness.
  • Hygienic washing and food safety: To comply with applicable hygiene and food-contact requirements, IFCO RPCs undergo a state-of-the-art industrial washing and disinfection process after every trip. The process is supported by established quality controls and verified by independent auditors, guaranteeing effective removal of microbiological contamination and preventing the transfer of pesticide residues or toxic substances to fresh products.

 

IFCO’s value goes beyond regulatory readiness and a proven reuse system, combining independently validated environmental performance with advanced digital capabilities.

Independently reviewed LCAs confirm environmental performance

Third-party, peer-reviewed Life Cycle Assessment (LCA) studies and separate food waste studies have scientifically quantified the environmental benefits of the IFCO SmartCycle.  Compared to single-use cardboard packaging, IFCO RPCs generate up to 62% less CO₂e, use up to 80% less water, consume up to 64% less energy, and generate up to 96% less waste.

2025 study by Fraunhofer IML found that switching from single-use packaging to reusable packaging containers can reduce damage to fresh produce by up to 98%, creating significant cost-saving and food waste reduction potential for the fruit and vegetable supply chain.

Digital traceability built into circular reuse

The PPWR requires reusable packaging to operate within a system that enables collection, reconditioning where necessary, and return to circulation. IFCO’s pooling model meets these requirements by documenting reuse cycles and packaging flows across the fresh grocery supply chain.

Beyond compliance, IFCO’s digital capabilities provide additional visibility and operational value. Through its Tracking-as-a-Service (TaaS) model, IFCO embeds unique, permanent digital identities, such as BLE (Bluetooth Low Energy) tags, RFID (Radio-Frequency Identification), and GRAIs (Global Returnable Asset Identifiers), directly into its assets. This digital layer gives partners visibility across the supply chain, helping them monitor temperatures, track transit times, identify bottlenecks and streamline order workflows, without requiring expensive scanners, gates or complex fixed infrastructure on their side.

“The EU PPWR targets should not be viewed as a hurdle, but as a catalyst for positive supply chain transformation,” said Íñigo Canalejo, Chief Sustainability Officer at IFCO. “What makes the IFCO SmartCycle model so powerful is its simplicity: it combines reusable packaging, circular infrastructure, traceability, and operational scale in one proven system. By partnering with IFCO, businesses can secure regulatory readiness, advance on their sustainability goals, and drive down supply chain costs, without operational disruption or complex infrastructure changes.”

 

Innovations in Food (& Beverage) Processing & Packaging is a bi-monthly magazine distributed globally in Digital format. www.innovationsfood.com.  X: @Innovfoodtech.  Instagram: @innovationsinfoodtechnology.  Linkedin: www.linkedin.com/in/terry-prior52